Separator QDK

Separators work on the basis of gravity separation and/or centrifugal separation of raw materials. The basis of the work of separators is based on the different densities of materials and accordingly separates products (fines) from waste (coarse). Industrial separator devices operate in several ways depending on the particle size or surface area of ​​the materials. These devices are either installed as a standalone device or as part of a purification circuit. To buy a separator, you must first see which type of this device you need.

Mumtaz Stone Crusher Company is one of the manufacturers of separator devices in the country, with a new design, more production, less consumption, and a beautiful appearance. Separators or classifiers play a very important role in the quality of bentonite micronized powder.

In mechanical separators, there are no moving parts, but in these separators, the raw materials are fed into the cyclone separator with the help of air. The device uses centrifugal force to separate the fines and coarses. Coarse materials are removed from the bottom of the cyclone and soft materials are removed from the pipe above the tank by air.
This type of separator is suitable for roller mills and hammer mills. In some mechanical separators, the initial moisture content of the raw materials can be reduced by up to five percent, or in other words, in addition to separation, they can be dried.
Dynamic separators have two fans, a diffuser plate, and other components. This separator uses three forces: centrifugal, gravity, and lifting. The dynamic separator, which is commonly used in the cement industry, is a combination of a mechanical separator with air circulation. In the design of this type of separator, the height of the two sections of separation and classification of fines is important.
The separation section should have the highest possible height because the time for the particles to move upwards must be long enough for the separation to be complete. In short, the important things in separating fines from coarses are, in addition to the height of the separation section, the speed and volume of air and the speed of rotation of the plate. The air circulation in this separator is provided by the rotation of the main fan around an axis, and therefore by adjusting the number, diameter or angle of the auxiliary or main fan blades, the device can be adjusted according to the working conditions.
Like all industrial tools and devices, separators are also subject to wear and tear. The separation sections and the auxiliary and main fan blades are components of the device that have a higher risk of wear. To reduce the wear of these parts, wear-resistant steel sheets, artificial basalt and casting plates are used.
In addition, soft particles are not completely removed from the device and often part of the softest particles remain suspended in the fans, which causes damage to the device. To solve this problem, some separators install the main fan outside the device, which reduces the percentage of these particles.